High Accuracy Stud and Track Roll Forming Machine

A.Main technical parameter
1, Raw Material : hot-dip galvanization steel strip
2, The thickness of the raw material: 0.5-1.8mm
3, The width of the feed-in: 400mm
4, The inner diameter of the steel coil : 508-600mm
5, The outer diameter of the steel coil : 1200MM
6, Main forming machine motor:Electromagnetic speed motor 7.5kw
7, Working voltage 380v 50hz  control voltage 24v
8, Forming steps: 12steps 
9, Main forming machine use welded steel structure 
10, Transmission mode : gear wheel transmission( the material of the gear wheel use 45# steel, the surface disposed by high frequency )
11, Roller shaft use 45# steel, modulation disposal, the hardness of the modulation is  HB250-280.surface grinding. The outer diameter is 60mm
12, Roller mould use Gcr15,salt bath quenching.hardness is HRC58-62
13, The fastest production speed 0-22M/ minute
14, Tolerance:  +/-0.50mm
15, Feed-in material way : from left to right 
B .cutting equipment 
16, hydraulic pressure qua power switch off
17, The ability of the cutting: 6tons
18, Hydraulic system pressure: 12Mpa. Work pressure 5Mpa
19, The form of the cutting: 45 degree skew
20, cutting scrap: no
21, The cutting machine frame use the high structural frame welding
22, The cutting mould is mould steel CR12, salt quenching hardness  is HRC60-62 
23, Cutting length tolerance <= 1.5mm 
24, Steel structure frame 
25, Max bear weight of machine is 2tons
C.The whole production line 
Feed-in machine --- material right/left guide --- correct calm machine - molding mainframe - roll mould ---finished product correct straight machine --- hydraulic prssure cutting equipment( hydraulic pressure station) ----- track cutting stepped vehicle - sever mould ---- received frame of material --- electric control box  
D.Meas of the machine:
Main electric  L 5000mm X W 1650mm X H 1250mm
Length of the production line L 14500mm×W 1650mm X H 1250mm
The volume of production L 20000mm X W 4000mm 



 

Roughing Mill Rolls

Description: Used for roughing mills that processing wires, steel rod, steel bar, which has a good tensile strength and toughness, crack resistance and better anti-breaking performance, good-biting performance.

Material: Alloy nodular cast iron (alloy spheroidal graphite cast iron, ductile iron), pearlitic nodular cast iron, ferriticor as per the customer`s requirement.

Barrel Diameter: 700mm maximum

Unit weight: 10mt/pc

Type: Single rolls, double pouring cast rolls.

Casting: Static casting, centrifugal casting

Heat treatment: annealing, normalizing, quenching, and tempering.

Roughing Mill Rolls

Roughing Mill Rolls,Alloy Nodular Cast Iron Rolls,Ductile Iron Rolls,Ferritic Rolls

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