Steel Tube Production Line

Model NO.: TG219
Line Speed: Please Check Below
Thickness: Please Check Below
Trademark: TGMCO
Transport Package: Wood Box
Origin: China
HS Code: 8515219100
Model NO.: TG219
Line Speed: Please Check Below
Thickness: Please Check Below
Trademark: TGMCO
Transport Package: Wood Box
Origin: China
HS Code: 8515219100
Slited coil is uncoiled and feed into forming section passing through the equipment of entry section. Entry section enables tube mill to run continuously by using strip joining and accumulator. Before welding, pipe is formed in round shape passing through a series of driven and idler rollers of forming section. In welding section pipe is longitudinally welded by using high frequency induction welding method. Outside bead is removed and formed in shape of scrap. The weld seam is ironed and pipe passes through the cooling section. Then in sizing section, pipe is formed to specified size and converted into specified shape. After sizing, pipe is cut to required length by using flying saw cut off equipment and delivered to collecting table after passing through run out conveyor.


Main Specifications
Below is our standard tube mills table, we can customize machines as per customer special requirements
Model Round Pipe Square Pipe Rectangular Pipe Thickness   Pipe Length Line Speed  Welding Type High Frequency Power/KW  Standard
TG16 7.5 - 16 mm / / 0. 4 - 1.0 mm 4.0 - 10.0 meters Max. 120 m/min Solid State High Frequency Welding 60 /
TG20 10 - 25.4 mm  10 x 10 - 20 x 20 mm   10 x 20 - 10 x 30 mm 0.4 - 1.0 mm 4.0 - 10.0 meters Max. 120 m/min Solid State High Frequency Welding 60 /
TG32 12.7 - 38.1 mm  10 x 10 - 30 x 30 mm   10 x 20 - 40 x 20 mm 0. 5 - 1.8 mm 4.0 - 10.0 meters Max. 120 m/min Solid State High Frequency Welding 100 /
TG45 15.0 - 50.8 mm  12 x 12 - 40 x 40 mm   10 x 20 - 50 x 30 mm 0.6 - 2.0 mm 4.0 - 10.0 meters Max. 100 m/min Solid State High Frequency Welding 150 /
TG50 20.0 - 63.5 mm  15 x 15 - 50 x 50 mm   10 x 20 - 60 x 40 mm 0.8 - 2.75 mm 4.0 - 10.0 meters Max. 100 m/min Solid State High Frequency Welding 200 /
TG60 25.4 - 76.4 mm  20 x 20 - 60 x 60 mm   10 x 30 - 80 x 40 mm 1.0 - 3.0 mm 4.0 - 10.0 meters Max. 90 m/min Solid State High Frequency Welding 250 /
TG76  31.8 - 89.0 mm  25 x 25 - 70 x 70 mm   20 x 30 - 100 x 40 mm 1.0 - 3.75 mm 4.0 - 10.0 meters Max. 80 m/min Solid State High Frequency Welding 300 /
TG89 38.1 - 102.0 mm  30 x 30 - 80 x 80 mm   20 x 40 - 100 x 60 mm 1.0 - 4.0 mm 4.0 - 10.0 meters Max. 80 m/min Solid State High Frequency Welding 300 /
TG114 38.1 - 114.3 mm  30 x 30 - 90 x 90 mm   20 x 40 - 60 x 120 mm 1.0 - 4.0 mm 4.0 - 10.0 meters Max. 70 m/min Solid State High Frequency Welding 300 /
TG125 63.5 - 127 mm   50 x 50 - 100 x 100 mm   60 x 40 - 150 x 50 mm 2.0 - 5.0 mm 4.0 - 10.0 meters Max. 60 m/min Solid State High Frequency Welding 400 /
TG165 76. 2 - 165 mm   60 x 60 - 130 x 130 mm   80 x 40 - 140 x 120 mm 2.0 - 6.0 mm 4.0 - 10.0 meters Max. 60 m/min Solid State High Frequency Welding 500 /
TG219 89.0 - 219.0 mm   70 x 70 - 170 x 170 mm   80 x 60 - 140 x 200 mm 2.0 - 8.0 mm 4.0 - 10.0 meters Max. 60 m/min Solid State High Frequency Welding 600 /
API&ERW 168 76.2 - 168.0 mm 60x60 - 130x130 mm 80x40 - 150x100 mm 2.0 - 8.5 mm 5.0 - 12.0 meters Max 60 m/min Solid State High Frequency Welding 600kw API 5LX, API 5L A&B, ASTM A53 A&B, up to API X-70
API&ERW 219 89.0 - 219.0 mm 70x70 - 170x170 mm 80x60 - 200x140 mm  3.0 - 10.0 mm 5.0 - 12.0 meters Max 55 m/min Solid State High Frequency Welding 800kw
API&ERW 325 114.0 - 325.0 mm  90x90mm - 250x250 mm  80x100- 200x300 mm 4.0 - 12.5 mm 5.0 - 12.0 meters Max 40 m/min Solid State High Frequency Welding 1000kw
API&ERW 508 165.0 - 508.0 mm 130x130 - 400x400 mm 120x140 - 350x450 mm 6.0- 12.7 mm 5.0 - 18.0 meters Max. 30 m/min Solid State High Frequency Welding 1000kw





Steel Tube Production Line


Flow Chart


Steel Tube Production Line


Step1: Uncoiler
Uncoiler the function is to support and expand the strip, so strip can enter into machine to roll forming. Strip can be expanded by hydraulic or pneumatic and uncoiler can be rotated 180 degree. Strip expand speed can be adjusted, braking device designed with pneumatic or hydraulic cylinder to press the brake rubber block

Step2: Shear & end welding
It is used to shear the head and the end of the steel strip of two steel coils, cutting off the irregular part then welding two steel strips, so machine can work continuously.  
Step3: Accumulator
Installed between shear & end welder and forming mill, horizontal spiral accumulator store a large amount of strip in a reasonable footprint space to give enough time for shear & end welder to cut and join the ends of two successive coils with non-stop tube mill
It has vertical cage type accumulator for small size tube mill

Step4: Forming
The function of this part is to make the steel strip become to the tube blank by forming rollers

Step5: welding & scarfing
The function of this part is to center the welding seam and guide the tube blank to welding device, so the welding seam will be closed before welding, use scarfing tool to remove the burr to ensure the smooth welding

Step6: Sizing
The function of this part is used to finish the tube blank from the forming machine, so the tube size can meet the physical dimension as customer required, form to square and rectangular and other shape profiles

Step7: Straightening
4 rolls turk head straightening, straighten pipe online to achieve the ideal flatness

Step8: Cut off saw
Cut off the pipe with required length, length of pipe can be set
With option of cold saw and flying saw

Step9: Run out table
This unit is to convey the finished pipe to packing, pipe transmit by dynamic roll. A signal sensing device installed in the end of run out table, when pipe touch the signal sensing device, it will feedback the signal to control panel, control panel start working and discharge the pipe



Packing & Delivery

Steel Tube Production Line


Not only the Good Machine, but also the Most Attentive Service
Integrity Solution & Turnkey Project
Creat the Value of Steel

  Slited coil is uncoiled and feed into forming section passing through the equipment of entry section. Entry section enables tube mill to run continuously by using strip joining and accumulator. Before welding, pipe is formed in round shape passing through a series of driven and idler rollers of forming section. In welding section pipe is longitudinally welded by using high frequency induction welding method. Outside bead is removed and formed in shape of scrap. The weld seam is ironed and pipe passes through the cooling section. Then in sizing section, pipe is formed to specified size and converted into specified shape. After sizing, pipe is cut to required length by using flying saw cut off equipment and delivered to collecting table after passing through run out conveyor.


Main Specifications
Below is our standard tube mills table, we can customize machines as per customer special requirements
Model Round Pipe Square Pipe Rectangular Pipe Thickness   Pipe Length Line Speed  Welding Type High Frequency Power/KW  Standard
TG16 7.5 - 16 mm / / 0. 4 - 1.0 mm 4.0 - 10.0 meters Max. 120 m/min Solid State High Frequency Welding 60 /
TG20 10 - 25.4 mm  10 x 10 - 20 x 20 mm   10 x 20 - 10 x 30 mm 0.4 - 1.0 mm 4.0 - 10.0 meters Max. 120 m/min Solid State High Frequency Welding 60 /
TG32 12.7 - 38.1 mm  10 x 10 - 30 x 30 mm oxy-hydrogen generator-carbon cleaning

Carbon Cleaner,Carbon Remover,Car Wash

Zhejiang Wanhao Machine Science And Technology Co., Ltd. , http://www.hkygenerator.com