Application:
PVC Plastic pipe making machine is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes.
The unit consists of Conical (Parallel) double screw extruder - PVC pipe mold - Vacuum forming tank - Haul-off machine - Cutting machine - Stacker/Belling machine. Producing pipe diameter range: Φ16mm-Φ630mm. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Advantages:
1. Specified screw design for better material plasticizing & mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
Work flow and detailed information :
| Feeder | - To feed material into extruder; |
| Extruder |
- World famous brand electrical component such as Siemens,Schneider, ABB etc; - High torque gearbox with adopts NSK/SKF bearing; - Siemens/WEG original motor achieved global after service; - Bimetallic screw and barrel; - Intelligent PLC controlling system with human-friendly interface. |
| Die head |
-Â High melt homogenity -Â Low pressure built up even with high outputs -Â Melt channel distribution system -Â Equipped with seramic heaters -Â Pipe head carriage for easy movement -Â Easy maintenance thanks to the optimized and proven designed construction. |
| Vacuum calibration tank |
-Â 304 stainless steel with painted outer surface -Â Special water sprays are located on the best position for cooling the pipe efficiently -Â Special and easy adjusted pipe supports for each pipe diameter -Â Installed vacuum and water pumps can work without any maintenance for long times -Â Special cooling baths can be designed for specific extrusion production |
| Haul off |
- Upper and lower caterpillar is driven separately by the frequency inverter - Fast change type pads |
| Planetary cutter |
-Â Automatic synchronisation with extrusion speed -Â Planetary equipped with disk and milling cutter for cut and chamfering -Â Touch screen control panel -Â User friendly software developed by Aceextech -Â All movements are motorised and controlled by control panel -Â Pipe blocking vices device -Â Type of the cutting unit is chose depend on pipe. -Â Less maintenance needs. -Â Completely closed and secured machine for maximum safety. |
| Belling machine |
-Â Socket forming: smooth (solvent cemented) -Â Socket forming: shaped for insertion of rubber gasket (blowing system) -Â Socket forming: collapsible system -Â Socket forming: auto-load rubber gasket -Â Touch screen control panel -Â User friendly software developed -Â Automatic synchronisation with extrusion speed -Â Pneumatic, hydraulic and motorized movements. -Â High quality belling tools. |
| Stacker |
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