**TEF508CPV Automatic Tube End Finish Machine**
**Description:**
The TEF508CPV is an advanced automatic tube end finish machine designed for deburring, flaring, and beading of metal round tubes. It offers a comprehensive solution for preparing tube ends with precision and efficiency. This machine can perform multiple functions—deburring, chamfering, squaring, flaring, and beading—by simply changing the tooling, making it highly versatile and suitable for various industrial applications.
**Model:**
TEF508CPV
**Application:**
Ideal for processing the inside and outside ends of metal round tubes. It is widely used in industries such as automotive, aerospace, and manufacturing where high-quality tube end finishing is required.
**Introduction:**
The TEF508CPV is equipped with advanced servo motor technology and digital control systems, ensuring precise and consistent results. Whether you need to deburr, flare, or bead a tube, this machine delivers reliable performance with minimal downtime. Its modular design allows for quick tool changes, reducing setup time and increasing productivity.
**Main Specifications:**
- Dimensions: 580 x 820 x 1200 mm
- Weight: 350 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power Consumption: 4.5 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥10 kN
- Rotation Axis: Servo Motor, 2.0 kW
- Forward Axis: Servo Motor, 2.0 kW
- Tube Position Axis: Servo Motor, 0.2 kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Forward Axis Positioning Accuracy: ≤0.01 mm
- Forward Axis Repeatability: ≤0.01 mm
- Rotation Axis Deflection: ≤0.01 mm
- Control Mode: Digital Control
- Control Variables: Clamp opening/closing, rotation direction/speed, forward axis position, feed speed, etc.
**Capacity:**
- Tube OD for Chamfering/Squaring/Deburring: Φ6–50 mm
- Tube Wall Thickness (Chamfering/Squaring/Deburring): ≤10 mm
- Tube OD for Flaring: Φ3–50 mm
- Tube Wall Thickness (Flaring): Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–45 mm
- Tube Wall Thickness (Beading): Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 10 mm
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering on both inside and outside of the tube.
2. Quick die change enables flaring and beading operations.
3. Pneumatic clamping with buffer ensures tight grip without damaging the tube.
4. Thin clamps and dies allow for processing of tubes as short as 10 mm.
5. Digital control of the forward axis ensures accuracy and safety.
6. Variable speed control of the rotation axis adapts to different materials.
7. Precise length control of the tube position axis ensures repeatability.
8. Fully automated operation with foot switch activation.
9. Eccentric flaring center supports a wide range of tube sizes and wall thicknesses.
10. Common dies for chamfering/deburring and flaring reduce tooling requirements and replacement time.
**Main Components:**
- Top-mounted spindle with excellent opening capability, ideal for complex bent tubes.
- Servo motor control for high-precision spindle operation.
- Front-mounted clamp that securely holds tubes as small as 10 mm.
- Smart chip groove design in the clamp for efficient dust removal.
- Automatic tube stopper that rises when the spindle moves, with adjustable feed length.
- Protective organic glass cover and waste box for operator safety and debris collection.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that supports various tube sizes and wall thicknesses.
2. **Flaring Dies:** Compatible with chamfering/deburring tools, reducing die specifications and replacement time.
3. **Squaring/Deburring Head:** Adjustable blade position allows one set of blades to handle various tube dimensions and wall thicknesses.
4. **Beading Head:** Works with beading tips or arbor, capable of handling tubes as small as 6 mm.
This machine is perfect for manufacturers looking for a reliable, efficient, and flexible solution for tube end finishing. With its advanced features and user-friendly design, the TEF508CPV ensures high-quality results while minimizing labor and production time.
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