Model NO.: TYA-50
Trademark: Zhongneng
Transport Package: Wooden Case
Specification: CE, ISO9001: 2000
Origin: Chongqing, China
HS Code: 84212990
Zhongneng Lubricating Oil Purifier TYA Series(Hot Sale)
Company Profile
Chongqing Zhongneng Oil Purifier Manufacture Co., Ltd. is a leading oil purifier manufacturer in China, specializing in the development, production, and sale of various oil purifiers such as transformer oil purifiers, turbine oil purifiers, engine oil purifiers, and lube oil purifiers. With over eight years of experience in this field, we have developed strong technical capabilities and accumulated rich industry knowledge. Our products are exported to many countries around the world and enjoy a high reputation. Since its establishment, our company has focused on developing advanced purification technology to save energy resources. We implement advanced management systems like SUBI and rely on strong technical support, advanced production equipment, and rigorous quality control methods. As a result, we have become a national-scale manufacturer of oil purifiers. Our products stand out due to their high quality, stable performance, and diverse range.
We have a team of national-level oil purifier experts and experienced engineers. Encouraged by our modern management system, we have developed six major series of oil purifier equipment with independent intellectual property rights and advanced filtration technology. These devices can be applied in various industries such as power, petrochemical, metallurgy, mining, aviation, shipping, and railways. We adhere to the principle of mutual benefit and win-win cooperation, striving to open up a new era of scientific and technological oil purification with our customers.
Application and Features
Application
The TYA series can rapidly degas, dehydrate, and remove impurities and volatile substances (such as ethyl alcohol, gasoline, ammonia, etc.). It enhances oil quality, restores lubricating oil viscosity, increases flash point, and improves operational performance. It ensures the normal operation of hydraulic systems, dynamic systems, and lubrication systems, making it suitable for various industries including mining, metallurgy, power, transportation, and manufacturing. It regenerates used hydraulic oil, lubricating oil, coolant oil, and machine oil.
Features
- Strong ability to filter impurities, capable of removing particles completely.
- Equipped with a backflush system for automatic impurity removal.
- Advanced dielectric condensation device.
- New pressure protector for automatic temperature control and online water drainage via a water-separator device, making operation easy.
- High-quality filter materials with good anti-corrosion, thermostable, and mechanical strength properties. The precision of impurity removal is high, and the service life is long. Additionally, it has a large capacity for storing impurities.
- Unique degassing and dehydration system using stereo-evaporation technology and multi-level water-oil separation technology for quick oil purification.
Working Principle
When the machine starts, used oil is heated under vacuum pressure and then enters the primary filter to remove large impurities. The oil then enters the vacuum separator, where it flows through a special radiation device, increasing the surface area of the oil and exposing it to a low humidity environment. This allows water, air, and gas to be removed. The treated vapor and gas form a gaseous mixture that becomes liquid after passing through the water tank and chiller condensation, then enters the water receiver, while the vacuum extracts excess gas.
The oil, now free of water, flows into the precision strainer to remove particulates (oil purification). Depending on the water content, the entire purification process may require multiple cycles to remove all water.
Technology Indexes (Table 1, Table 2)
Table 1 Vacuum Oil Purifier Technology Standard
Table 2 TYA Oil Purifier Treated Guarantee
| Parameters | Unit | TYA-10 | TYA-50 | TYA-100 | TYA-150 | TYA-200 | TYA-300 | |||||
| Flow rate | L/min | 10 | 50 | 100 | 150 | 200 | 300 | |||||
| Vacuum degree | MPa | -0.06 ~ -0.095 | ||||||||||
| Working pressure | MPa | ≤0.4 | ||||||||||
| Temperature degree | °C | 0~100 | ||||||||||
| Working noise | dB(A) | ≤75 | ≤78 | ≤78 | ≤78 | ≤80 | ≤82 | |||||
| Electric heating power | KW | 36 | 72 | 80 | 90 | 120 | 135 | |||||
| Total electric power | KW | 38 | 75 | 87 | 101 | 135 | 147 | |||||
| Inlet (outlet) caliber | mm | Φ25 | Φ32 | Φ42 | Φ50 | Φ50 | Φ60 | |||||
| Size | mm | 1500x1000x 1600 | 1600x1150x1700 | 1750x1150x1750 | 1900x1600x1950 | 1950x1600x1950 | 2100x1600x2000 | |||||
| Weight | Kg | 350 | 450 | 550 | 650 | 700 | 750 | |||||
| Viscosity index | mm²/s | GB443-89 | ||||||||||
| Flash point (open cup) | °C | GB443-89 | ||||||||||
| Moisture | % | No (GB/T260) | ||||||||||
| Mechanism impurities | % | 0.05~0.005 (GB/T511) | ||||||||||
| Item | Guarantee indexes |
| Moisture | ≤80PPM |
| Demulsification value | New oil ≤15min, running oil ≤30min |
| Clean degree | ≤6 Grade (NAS1638) |
Preparation And Check
1. All spare parts of the oil purifier are adjusted before leaving the factory. When the product is sent to the work site, they must be checked again.
2. The oil purifier is set up stably. The oil inlet is connected with the oil outlet under part of the oil tank. The oil outlet is connected to the top of the oil tank.
3. Carry out electrical wiring, including grounding of the machine. Check all the wire connections of the power panel, oil pump, vacuum pump, and heater to ensure reliable connection and insulation.
4. Conduct a test run of the oil pump-motor to see whether it runs clockwise (viewed from the end of the motor). If not, correct the power line wiring.
5. When dealing with hydraulic oil and other mechanical oil on-line, please supply the same brand oil properly to make sure the oil level of the oil tank is normal.
Operating Procedures of Control Panel
For external wiring of the control panel, please refer to the Electrical Diagram. Connect the mains of 318V 3-phase 4-wire AC to the left of the panel and make sure that the panel outer casing is reliably grounded.
Turn on the main switch and the power indicator is lit up, which shows the power is on.
When heating, turn on the temperature controller, and the red light indicates that the system is in preparation. Then turn on the switch of the temperature controller, set the working temperature to start the heater for oil heating. When the oil temperature reaches the set value, the temperature controller will automatically turn off the heater. Therefore, automatic heating can be conducted with a thermostatic effect.
After stopping operation, turn off the main switch and lock the door of the control panel.
Operating Instructions
1. Operating procedures
a) Connect the main power to the machine and link the oil inlet and outlet pipes. According to the flow chart, close all valves (1, 9, 10, 13, 16, 17) that are connected to the outside, open valves 2 and 4 (or 3 and 5, separately use two primary strainers or the two ones can be used at the same time), 6, 9 to form an oil-filtering road.
b) Turn on the vacuum pump. When the vacuum degree reaches -0.07 MPa, slowly turn on the oil inlet valve 1 to make the oil flow into the machine.
c) Observe the oil level of the vacuum separator. When the oil level reaches the floating ball control point, open the oil ball valves 12 and 19.
d) Open the oil pump (note: after making sure the oil outlet valve is open, the oil pump can be opened, or there may be danger in bursting of the tube). The oil is exhausted from the oil outlet, so the oil purifier can filter oil circulatory. Adjust oil inlet valve 1 to make the oil output reach balance basically, which means there is a level controller to automatically control.
e) When the oil has circulated normally to filter in the oil purifier (the inlet oil quantity is equal with the outlet oil quantity), open the heater. Set the temperature between 45-70°C (according to the requirement), then have the oil heated in constant temperature to guarantee the vacuum separator can degas and dehydrate.
f) When the oil purifier works normally, open the fan on the cooler to have the strong wind cool the system and start work. Make sure the water vapor and gas cool to deposit in the water receiver of the cooler.
g) After the machine has run for a long time, sample some oil at the sampling valve to test.
h) If the water content is large and forms emulsification state (emulsified oil), open valve 7 and close valve 6 to make the water diversion device demulsify and dehydrate.
i) If the oil is needed to treat deeply, add some chemical properly to have the treated oil cleaner. Method: add some chemical (100g) into the feed hopper, then gradually open the feed hopper valve 21 to absorb the chemical into the vacuum separator through vacuum automatically. After stirring automatically, have the chemical into fine filter to form a compact membrane so that it can filter fine.
2. Stop Machine
When finishing treating oil or needing to stop suddenly, please follow the following steps:
First, restore the temperature controller, stop heating, after the machine runs 3-5 minutes, close the oil inlet valve 1.
Close the vacuum pump, stop exhaust vacuum.
Drain away the oil in the vacuum separator through the oil pump, then close the oil pump.
Open the vent valve on the vacuum separator, release vacuum, respectively open water receiver valve 10, 17 to let out the remaining oil or water. Open the precision filter valve 13 to drain away the remaining impurities. Note: after finishing the operation, remember to close the valves so that it can be used next time.
Special note: if facing an emergency situation, press the emergency-stopping button, then the machine is disconnected from power. If you want to restart the machine, must run clockwise to have the emergency-stopping button restore. So that you can open the various control buttons to have the machine work normally.
3. Use Instruction
The temperature range in working is between -20~45°C.
The altitude of the work point can affect the vacuum degree of the machine. The higher the altitude, the lower the vacuum degree.
The used oil should not be too dirty (there are many impurities), or else must use other filter device to filter first (for example: JI series portable purifier) in order to avoid the effect of dehydrates, degas or jam the filter parts.
4. Notices in operation
When the vacuum pump is working, please note the oil level situation (the oil is above the oil level). If there is much water in the vacuum pump oil or the oil is too dirty, replace it immediately to avoid influencing the lifetime of the vacuum pump.
If there is much water in the cooler when running, please drain it immediately. First close valve 15, open valve 116, 17 so that the water can be drained away from the valve.
Please observe the pressure gauge. When filtering oil, if the pressure > 0.3 MPa, clean the purifier immediately or replace the filter parts.
The filter net of the primary filter should be often cleaned in order to avoid jamming, which causes lack of inlet oil or high pressure. When the capacity of the inlet oil is fewer, it means that the impurities in the filter net are much. Please clean the net immediately.
Note whether the noise of the pump and related electric motor is normal when on-line. If there is an abnormal situation, please resolve the problem right now to avoid burning the electric motor and influencing the lifetime of the oil pump.
n) If the machine should not be used, please drain away the oil in the vacuum pump and inject new oil.
Maintenance
1. After a certain period of running, the machine should be checked to see whether:
a) The electrical control system is safe and reliable;
b) The temperature controller is sensitive, reliable, and accurate;
c) Oil seals of the pump shaft are broken with leakage;
d) There is any blockage with the running system and any abnormal noise with pumps or related motors;
e) There is any air or oil leakage with the oil running system and at sealing joints.
2. After each 3000 hours' running, grease shall be replenished to prevent motors from being burnt.
3. Special vacuum pump oil or lubricating oil N46 should be used for the vacuum pump and oil replaced or replenished if necessary at any time.
4. If the machine will not be used for more than 1 month, place the machine in a dry environment with the panel door and all valves closed, and the machine properly protected by a covering.
Trouble Shooting
| Trouble | Cause | Remedy |
| The quantity of inlet oil is less than that of outlet oil when the machine runs stably | The primary filter is jammed, the resistance of the secondary filter is increased | Unpick and wash the filter, rearrange the process of the secondary purification. |
| Abnormal noise with oil pump on start or in running | 1. There is air blockage in pump, producing noise. 2. Oil not sufficient or too much air in oil pump. |
1. Adjust openness of inlet valve. 2. Release air from oil inlet pipe. |
| Heater is on but oil temperature does not rise. | 1. Temp. sensor probe is out. 2. Poor contact of heater. 3. Circuit break. 4. Heating tube is burnt. |
1. Fix the probe. 2. Check or replace. 3. Repair. 4. Replace heater. |
| Vacuum drops below the rated value | 1. There is air leakage stemmed from poor joint or otherwise untightness. 2. Insufficient oil in vacuum pump 3. Dirty oil in vacuum pump 4. Air release valve or other part of vacuum pump is broken. 5. Vacuum meter does not work. |
1. Repair 2. Replenish oil to mark line 3. Replace oil. 4. Repair 5. Replace |
| It is difficult to start vacuum pump | 1. There is foreign matter in pump 2. Belt is too loose or tight or coupling goes wrong. 3. Poor power line wiring or motor goes wrong. |
1. Check, especially whether there is any piece of broken copper gauze of air inlet in pump. 2. Adjust 3. Repair |
| There is oil spray from air outlet of vacuum pump. | 1. There is too much oil in pump; 2. Purified oil contains too much moisture, vaporized content and foam; 3. There is too much oil in vacuum tank. |
1. Reduce oil to a little below the centerline of oil gauge. 2. Open ballast valve to reduce vacuum and raise oil temp. 3. Stop machine, start oil-discharge pump to lower oil level and restart vacuum pump. |
| Purified oil is not satisfactory | Water content is high; The temperature of the oil is not sufficient; Filtering net is broken; The device don't clean when it is used again; The vacuum degree is low. |
Increase the times of purification; Improve temperature; Check and replace the filtering parts; Clean; See above (the fourth trouble). |
| The outlet oil is less | The oil level in vacuum tank is low; High vacuum degree; The position of the oil tank is high; There is air leakage from the oil seals of gear is. |
Increase the quantity of inlet oil; Reduce vacuum degree; Reduce the height; Change the oil seals. |
We have been engaged in this industry for 15 years, 11 years certified GOLD SUPPLIER by ALIBABA.
For more details, contact us freely:
www.zhongnengcq.com
www.zhongnengcq.cn
Tel: 0086-23-68069021
Fax: 0086-23-68069021
Sales@zhongnengcq.cn
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