Coal particle size online monitoring system

For power plant pulverized coal boilers, no matter whether it is a pulverized coal storage system or a direct-fired pulverizing system, pulverized coal fineness is an important factor affecting its economic and safe operation. In the operation of boilers, the fineness of pulverized coal must be strictly controlled. The timely mastering of pulverized coal fineness during operation has important significance.

However, for the monitoring of fineness of coal-fired boilers in thermal power plants, most power plants are currently sampling and analyzing off-line. A powder sample usually takes a long period of time from the analysis to the results. Although the fineness of pulverized coal can be determined to some extent, due to the lagging of the analysis results, the pulverized coal fineness cannot be accurately known in real-time during operation, and the boiler cannot be adjusted accordingly.

The pulverized coal online particle size monitoring system based on laser particle size analyzer is designed for real-time monitoring of the pulverized coal particle size distribution of the power plant. The system can be applied to various operating environments of the plant, and the key parameters are tailored according to the customer's application requirements.

The system can monitor the flow particle size distribution in real time and provide accurate signals. For grinding, the process control of the grading process is of great significance and is a reliable assistant for energy conservation and consumption reduction.

The system monitors the pulverized coal particle size distribution in the pulverized coal pulverizer pipeline, on-site inspection data, and transmits the power plant key data R90, R200 to the central control room.

A system overview

Winner7303 online particle size monitor is a take-in-line pulverized coal on-line monitoring system. The equipment can be sampled through the pulverized coal sampler. The sampler removes the pulverized coal sample and transmits it to the test host through a ceramic pipe. The host tests and analyzes the pulverized coal sample. The system diagram is as follows.

Pulverized Coal Online Testing System

In order to prevent clogging of the sampler, backflushing is performed by introducing a backflush valve.

This system is divided into 3 parts: compressed air filter, main cabinet and control cabinet. Compressed air filters include cold dryers, oil filters; main cabinets include mainframes, sample dispersion systems; control cabinets include industrial computers, PLCs, air distribution systems, and data transmission systems.

The customer can specify any pipe on site to measure the particle size of pulverized coal.

The system adopts a pattern test to remove the sample from the pulverized coal pipeline. After the test is completed, the pulverized coal is sent back to the pulverized coal pipeline to form a closed loop. Only need to open a 50mm hole in the pipe measuring point, weld the flange, install the sampler. Open a 50mm hole in the pulverized coal pipeline closest to the mainframe test cabinet, and weld the upper flange to be used for the sampling point after the pulverized coal test is completed.

The system has five major features: good sample representation, consistent with the actual product; real-time measurement of particle size distribution data; long-distance transmission of test data; safe continuous automated operation; all samples are returned to the production line.

Second technical parameters

No.

name

unit

parameter

Note

1

Power requirements

KW

3

2

Test Range

-

1-500um

customizable

3

Accuracy, repeatability

-

Less than 3%

4

Dimensions

Mm

2000*650*1600

5

Data output speed

-

1 bar/minute

Can be set

6

Display content

-

R90, R200

customizable

7

Pipeline

-

Ceramic wear

8

Compressed air pressure

MPa

Minimum 5 Barg Clean Instrumentation Compressed Air (supplied by the user).

9

Operating temperature

°C

-20 °C -40 °C

10

weight

Kg

200

11

Three technical solutions

1 sampling and sample

The pulverized coal sampler and return material used in this system are specially designed for the fineness measurement of pulverized coal in the power plant. Wear-resistant ceramics are adopted and no residual design is adopted.

Pulverized coal sampling and returning system

2 Pulverized coal dispersion and anti-blocking

The key problem of power plant pulverized coal online fineness detection is safety. The design concept of this system is also based on safety. In order to prevent the pulverized coal residue, a specially designed pulverized coal backflush system is adopted, and the backflush gas adopts cold dry gas. It can ensure that the pipeline is kept at a low temperature, effectively preventing the occurrence of safety accidents.

Pulverized coal dispersion and anti-blocking system

3 hosts

The host uses triple air curtain protection to ensure long-term stable operation of the host.

Test range: 1-500μm

Number of channels: 38

Accuracy error: <3%, repeatability error: <3%

Semiconductor laser: Wavelength: 532nm Power: ≥2mW

Pulverized coal system test host

4 air curtain protection system

Patented lens protection system ensures the host can work stably and reliably in various working environments. The instrument window triple air curtain protection ensures long-term cleanliness of the instrument. The instrument uses a patented design window to ensure long-term cleanliness of the instrument.

5 air purification system

Uses 2-stage filtration, and 1-stage drying.

6 electric control cabinet

For on-site testing of automatic control and data processing, with long-range communication interface, through the optical cable and the central control room for data exchange.

An integrated industrial computer is used for data collection, processing, and real-time display of the particle size distribution of online particles.

The controller uses PLC.

Provide a complete alarm device. If there is a problem with the online device, it will automatically alarm and automatically take protective measures.

7 software

This software is specially designed for on-line particle size monitoring system. Has the following features:

High-speed test data collection, inversion calculation of scattering data, data statistics, processing, display, recording, system automatic control and self-test.

The software has a good visualization of the man-machine interface, easy operation, reliable operation, good security.

It is convenient for users to customize output data items.

Four system design goals

1 , to ensure that the sampling device on-site sampling of pulverized coal samples, the measured samples can truly reflect the size distribution of all pulverized coal in the pulverized coal pipeline.

2 , to ensure that the entire test system is a closed circuit, to ensure the safe and stable operation of the entire system.

Five system verification

The system has been verified by on-site testing. The results of coal fineness testing at a large domestic power plant are as follows:

Key data

Winner7303 pulverized coal fineness online monitoring

Same point sampling results

R90

22.3

22.8

R20

2.1

2.6

Six conclusions

The system can fully meet the power plant's demand for pulverized coal fineness on-line detection, and it can play a key role in energy conservation and emission reduction.

             

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